Automatic Liquid Filling and Capping Machine (100-500ml)

Scalable Multi-Head Automation for High-Yield Liquid Wellness Preparations

Product Overview

In the commercial production of medium-to-large volume liquid supplements and oral suspensions, consistency and line flexibility are the primary drivers of factory efficiency. The Lingyao LYGZX Series Automatic Liquid Filling Machine is a highly adaptable, inline packaging platform engineered specifically for 100ml to 500ml glass and rigid plastic containers.

Offering a modular scalable architecture, this system can be configured with 4, 6, 8, 10, or 12 filling heads to perfectly match your expanding production goals—achieving stable speeds up to 85 bottles per minute. Compatible with both precision servo-driven piston pumps and isolated peristaltic pathways, it delivers an uncompromising volumetric accuracy of ≤ ±0.5%, meeting the highest global regulatory standards for premium Bioactive liquids.

The Cause: Volumetric Giveaway and Foam Overflow in Large Volumes

When processing larger volumes (such as 500ml bulk liquids), traditional filling lines often encounter severe operational friction:

1. Material Giveaway: A loose accuracy threshold of ±1.0% on a 500ml fill translates to a 5ml variation per bottle. Over a single continuous shift, this "volumetric giveaway" costs manufacturers thousands of dollars in wasted raw ingredients.

2. Foam-Induced Stoppages: High-speed extrusion of dense nutrient liquids or herbal formulations frequently causes severe turbulence and foaming inside the bottle neck. This foaming results in inaccurate net weights and contaminates the container exterior, forcing unscheduled line stoppages for manual cleanup.

The Solution: Servo-Driven Bottom-Up Dosing & Precision Pumps

The Lingyao LYGZX platform eliminates these large-volume bottlenecks through synchronized fluid engineering. To conquer material waste, the fluid path utilizes advanced Servo-Driven Pumps (available in AISI 316L Stainless Steel or rapid-changeover Peristaltic configurations). This servo architecture tightens the dosing tolerance to a strict ≤ ±0.5%, completely stabilizing your batch genealogy.

To prevent foaming at high speeds, the machine implements automated Diving Nozzle Tracking. Controlled by the centralized PLC, the filling nozzles descend deeply into the bottle and lift upward in micro-synchronized alignment with the rising liquid level. This bottom-up filling methodology eliminates top-down air entrainment, suppressing foam generation completely and allowing the line to run continuously at its maximum rated capacity.

Technical Specifications

Shared Platform Parameters:

• Applicable Bottle Range: 100ml - 500ml (Glass / PET / HDPE)

• Volumetric Precision: ≤ ±0.5% (Servo Piston / Peristaltic)

• Cap / Seal Pass Rate: ≥ 99% (High-Torque Magnetic Clutch Sealing)

• Operational Voltage: 380V / 50Hz (Total Base Power: 3.5 KW)

• Pneumatic Requirement: 0.4 - 0.6 MPa Clean Compressed Air

Application Scenarios

• Liquid Wellness Preparations: High-speed, drip-free filling for large-volume multivitamin syrups, botanical liquid extracts, and concentrated nutritional tonics.

• Oral Care & Health Solutions: Precise, cGMP-compliant bottling for specialized liquid oral rinses and sensitive bulk health suspensions.

• Premium Organic Cosmetics: Consistent, zero-contamination packaging for bulk shampoo base, natural lotions, and rich personal care oils.

Tool-Less Format Changeover & Global Validation

Operating a multi-product facility requires minimizing tool change downtime. The LYGZX inline structure features tool-less container clamping and quick-release guide rails. A single operator can fully reconfigure the line from a 100ml bottle to a 500ml container in under 20 minutes via calibrated handwheels and preset HMI recipe recall.

Manufactured in full compliance with international engineering frameworks (with adaptive origin capabilities supported through our TachoCraft Thailand manufacturing base), every line is optimized for seamless global integration. We supply comprehensive IQ/OQ/PQ validation dossiers to drastically expedite your SABER/SASO customs clearances across the Middle East and accelerate factory compliance audits in expanding African markets.