High-Speed Syrup Filling and Capping Machine (50-500ml)

Precision Multi-Viscosity Dosing for Advanced Healthcare & Nutritional Solutions

Product Overview

In the high-volume production of liquid formulations, balancing speed with dosing precision is a common engineering bottleneck. The Lingyao High-Speed Syrup Filling Machine is an elite automation platform designed for 50ml to 500ml glass and PET bottles.

Powered by advanced servo-driven ceramic pumps, this system achieves a stable output of 80 to 120 bottles per minute. Whether processing thin medicinal syrups or high-viscosity food-grade formulations, it guarantees a strict volumetric accuracy of ≤ ±0.5%, meeting the most rigorous global manufacturing standards.

The Cause: Friction and Viscosity Inconsistencies

Manufacturers often face two critical issues when scaling syrup production:

1. Drip and Contamination: High-sugar syrups tend to drip at high speeds, contaminating the bottle threads and leading to failed seals or "sticky" consumer packaging.

2. Volumetric Drifting: Variations in fluid temperature and viscosity cause standard piston pumps to drift, resulting in unacceptable overfilling or costly material loss.

The Solution: Ceramic Pump Technology & Anti-Drip Logic

The Lingyao platform eliminates these vulnerabilities through specialized fluid handling. Our Ceramic Pump Technology is wear-resistant and chemically inert, maintaining precise volumes even after millions of cycles.

To eliminate dripping, the machine utilizes a Synchronized Diving Nozzle system with vacuum suck-back logic. The nozzles track the bottle's vertical movement, ensuring the fluid is dispensed from the bottom up to prevent foaming, while the suck-back mechanism cleanly shears the fluid at the exact millisecond the dosing ends.

Technical Specifications

How to Choose: Viscosity vs. Pump Type

To help you determine the best configuration for your facility, use the following logic:

• For Bioactive Liquids & Thin Syrups: Select our Peristaltic Pump configuration to ensure zero cross-contamination and rapid tubing changeover.

• For Thick Formulations (Honey/Maple Viscosity): Our Ceramic Piston Pump is mandatory. It provides the mechanical force required to extrude viscous liquids without sacrificing the 120 BPM cycle speed.

• For Middle Eastern & Tropical Climates: Ensure you select the Tropicalized Electrical Cabinet upgrade to maintain stable PLC performance in high-ambient temperature facilities.