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Ampoule Washing Machine
Created with Pixso. PLC Controlled Adjustable Ampoule Washer High Speed Ampoule Washing Equipment For Sterile

PLC Controlled Adjustable Ampoule Washer High Speed Ampoule Washing Equipment For Sterile

Model Number: LYXP
MOQ: 1
Price: 5,000-50,000 USD/unit
Delivery Time: 60-120 days
Payment Terms: T/T
Detail Information
Place of Origin:
China(Thailand available)
Certification:
CE, FDA, GMP
Name:
Ampoule Washing Machine
Water Consumption:
1L/hour
Material:
Stainless Steel
Control System:
PLC Control
Capacity:
1000 Ampoules/hour
Washing Time:
Adjustable
Power Consumption:
2.5kW
Weight:
300kg
Dimensions:
1200mm X 800mm X 1500mm
Packaging Details:
Export Standard
Supply Ability:
5-20 units per month
Highlight:

Vial Washing Machine

,

Rotary vial washing machine

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Ampoule Washing Machine SOP

Product Description

Automatic Ultrasonic Ampoule Washing Machine

Engineered specifically for sterile pharmaceutical manufacturing, this fully automatic ampoule washing machine utilizes advanced ultrasonic cavitation technology to clean and prepare glass ampoules for high-value injectables, vaccines, and biologics. Designed to operate with exceptional resource efficiency, the system seamlessly integrates automated bottle feeding, washing, and drying processes within a compact, stainless-steel architecture.

Core System Features

  • Ultrasonic Cavitation Technology: Employs high-frequency sound waves to generate micro-bubbles in the cleaning fluid. This cavitation effect effectively dislodges and removes stubborn particulate matter and contaminants from the inner and outer walls of the ampoules without inducing mechanical stress on the glass.

  • High Resource Efficiency: Optimized for sustainable manufacturing environments, the machine operates with an exceptionally low water consumption rate of just 1 L/hour and requires only 2.5 kW of power. This drastically reduces operational utility costs while maintaining strict hygiene standards.

  • Integrated Pneumatic Cleaning: Features a high-performance air pressure system operating at 0.5 – 0.7 Mpa (with an air consumption of 0.3m³/hour) to provide additional mechanical flushing power, ensuring the complete removal of residual cleaning agents and particulates.

  • Intelligent PLC Control: Governed by a Programmable Logic Controller (PLC) that provides precise manipulation over the washing parameters, cycle times, and mechanical synchronization. The system allows for easy customization of Standard Operating Procedures (SOPs) for different ampoule batches.

  • Automated Continuous Workflow: The system architecture integrates automated bottle feeding, washing, and drying stages into a continuous mechanical loop, reducing manual handling and lowering the risk of cross-contamination.

Target Applications

This equipment is highly suited for strict aseptic environments, including:

  • Pharmaceutical Manufacturing: Cleaning of ampoules for liquid injectables, vaccines, and sterile medicinal solutions.

  • Biotechnology & Research: Preparation of sterile glassware for laboratory environments and clinical trials.

  • Healthcare Facilities: Hospital-based sterile compounding and preparation centers.

Technical Specifications

Specification Details
Operation Mode Fully Automatic (Feeding, Washing, Drying)
Washing Technology Ultrasonic Cavitation + Pneumatic Flushing
Material Construction Pharmaceutical-Grade Stainless Steel
Control System PLC Control
Water Consumption 1 L/hour
Air Pressure Requirement 0.5 – 0.7 Mpa
Air Consumption 0.3 m³/hour
Power Consumption 2.5 kW
Machine Dimensions (L x W x H) 1200mm x 800mm x 1500mm
Equipment Weight

300 Kg

PLC Controlled Adjustable Ampoule Washer High Speed Ampoule Washing Equipment For SterilePLC Controlled Adjustable Ampoule Washer High Speed Ampoule Washing Equipment For Sterile

Lifecycle Engineering & Support Services

Lingyao Healthcare provides comprehensive technical lifecycle support to ensure continuous operational uptime and regulatory alignment for pharmaceutical producers:

  • On-site installation and mechanical commissioning

  • Comprehensive operator training and SOP development support

  • Equipment calibration and performance validation

  • Preventative maintenance scheduling and remote technical diagnostics

  • Rapid spare parts replacement (standard export delivery timelines of 60-120 days depending on configuration)

Regulatory Compliance & Validation Support

Our equipment is engineered to meet strict international regulatory standards, ensuring seamless integration into your facility's quality management systems.

  • Complete Validation Documentation (DQ/IQ/OQ/PQ): We provide comprehensive validation protocols to support your regulatory submissions, including Design, Installation, Operational, and Performance Qualifications, alongside complete material traceability certificates for all product-contact components.

  • GMP-Compliant Sanitary Design: Built strictly to Good Manufacturing Practice (GMP) principles. The equipment features crevice-free stainless steel construction and is fully compatible with CIP/SIP (Clean-in-Place / Sterilize-in-Place) procedures to eliminate contamination risks.

  • Data Integrity & Traceability: Designed to support FDA 21 CFR Part 11 requirements. Our intelligent PLC systems feature secure multi-level user access, automated electronic audit trails, and real-time batch data recording that can be easily exported or integrated into your SCADA/MES systems.