Automatic Gel Filling and Capping Machine (2-5g)

Servo-Driven Micro-Dosing Precision for High-Viscosity Formulations

Product Overview

In the micro-dosing of premium, high-viscosity gels, every fraction of a gram directly impacts your bottom line. The Lingyao LYGF4 Gel Filling and Capping Machine is a specialized automation platform engineered exclusively for 2g to 5g tubes and cartridges.

Operating at an optimal capacity of 80 to 120 pieces per minute, this system integrates advanced servo control architecture with industrial-grade ceramic pumps. It is designed to handle dense, valuable Life sciences formulations and premium personal care gels with absolute consistency, ensuring a flawless fill and a secure seal in a compact, GMP-compliant footprint.

The Cause: Viscous Stringing and Micro-Dosing Inaccuracies

Packaging ultra-small volumes (2-5g) of thick gels presents a profound mechanical challenge. Standard pneumatic piston pumps lack the reactive control needed for micro-dosing, leading to extreme volumetric fluctuations. This inaccuracy causes massive financial losses when processing expensive raw ingredients.

Furthermore, high-viscosity gels are prone to "stringing" (tailing) at the end of the fill cycle. This trailing gel inevitably drips onto the threads of the 2-5g cartridge. When the contaminated cartridge reaches the capping station, the cap cannot seal correctly, leading to micro-leaks, oxygen exposure, and total product spoilage during global distribution.

The Solution: Servo-Controlled Ceramic Pumps and Clean-Cut Nozzles

The LYGF4 eliminates these micro-dosing bottlenecks through precise mechanical synchronization. The fluid path is powered by highly durable, wear-resistant Ceramic Pumps. Unlike standard stainless steel, ceramic components maintain their microscopic tolerances over millions of cycles, ensuring a rigid volumetric accuracy of ≤ ±0.5%.

These pumps are directly driven by an advanced Servo Control System. The Premium European PLC architecture allows operators to finely tune the acceleration and deceleration of the pump stroke via the touchscreen. At the exact millisecond the 5g dose completes, the servo motor instantly reverses, creating a dynamic suck-back effect that cleanly shears the thick gel. This guarantees a drip-free fill, keeping the cartridge threads immaculate for the synchronized, high-torque capping station.

Specifications

Application Scenarios

• Advanced Cosmeceuticals: Exact micro-dosing for high-value hyaluronic acid serums, targeted anti-aging gels, and premium eye contour creams.

• Specialized Healthcare Solutions: Hygienic, zero-contamination packaging for concentrated topical ointments, dental gels, and specialized barrier creams.

• Veterinary Solutions: Reliable and precise filling for highly concentrated, small-dose animal health treatments.

Streamlined Global Deployment & Support

Expanding your production capacity shouldn't introduce supply chain anxiety. Leveraging our TachoCraft Thailand manufacturing base, Lingyao provides robust equipment builds designed to withstand challenging tropical and high-temperature environments.

We offer comprehensive global support, moving far beyond basic delivery. Our engineering teams provide full IQ/OQ/PQ validation dossiers to drastically expedite rigorous SASO/SABER customs clearances in the Middle East and ensure smooth facility audits across emerging African markets. With global on-site commissioning, operator training, and 24/7 remote diagnostics, we ensure your LYGF4 platform operates at peak OEE from day one.