Multi-Head Filling & Capping Machine for Oral Suspensions (50-250ml)

Multi-Head Vial Filling & Capping Machine for Oral Suspensions (50-250ml)

Advanced Liquid Packaging System with Servo Torque Control & Smart Data Logging

Engineered specifically for the medium-to-large volume demands of the pharmaceutical and nutraceutical industries, this Multi-Head Filling and Capping Machine delivers uncompromising precision for liquid formulations. Designed to handle 50ml to 250ml glass and plastic bottles, it is the ideal solution for viscous and semi-viscous liquids like oral suspensions, syrups, and animal health medicines.

By integrating intelligent data logging and dynamic torque control, this system not only ensures rapid production (up to 200 BPM) but also guarantees complete batch traceability and GMP compliance, making your production process safer, smarter, and highly efficient.

Core Technological Features

1. Servo-Driven Torque Control

Say goodbye to thread stripping and loose caps. Our advanced capping station utilizes independent servo motors to provide precise, adjustable torque control.

• Consistent Seal Integrity: Applies the exact rotational force required for each specific cap type, ensuring leak-proof sealing without cosmetic damage.

• Auto-Rejection System: Automatically detects and rejects bottles with improper capping, guaranteeing that only 100% compliant products move down the line.

2. FDA 21 CFR Part 11 Compliant Data Logging

Built for modern pharmaceutical compliance, the integrated PLC and HMI system feature robust data management capabilities.

• Real-Time Tracking: Automatically logs production metrics, including filling volumes, capping torque values, and rejection rates.

• Audit Trails & Export: Secure, unalterable electronic records can be easily exported via USB or Ethernet, perfectly aligning with strict regulatory audit requirements.

3. Multi-Head Precision Filling

• High-Speed Throughput: Equipped with multiple customized filling nozzles to achieve operational speeds of up to 200 Bottles Per Minute (BPM).

• No-Drip Technology: Specialized diving nozzles with anti-drip mechanisms ensure a clean operation, critical for sugary syrups and sticky suspensions.

Technical Specifications

Industry Applications

• Pharmaceuticals: Oral suspensions, pediatric syrups, and liquid antacids.

• Veterinary Medicine: Animal health supplements and bulk liquid medications.

• Health & Nutrition: Liquid vitamins, dietary supplements, and botanical extracts.

• Cosmetics & Food: Essential oils, food-grade flavorings, and liquid additives.

Why Partner with Us?

To ensure your production line operates at peak Overall Equipment Effectiveness (OEE), we provide comprehensive end-to-end support:

• Turnkey Validation: Full FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing) protocols provided, along with complete IQ/OQ/PQ documentation.

• On-Site Commissioning: Our technical engineers will handle installation and provide hands-on user guidance and training for your operators.

• Global Support: Dedicated after-sales service with rapid dispatch of spare parts to minimize any unexpected downtime.