Advanced Sterile Vial Filling & Capping Line for Ophthalmic Solutions

Model: LYPG-II | VHP-Compatible & Aseptic Processing System

Ensure the highest level of safety with Lingyao’s Sterile Vial Filling Line, specifically engineered for ophthalmic therapeutics and high-value sterile cosmetics. Designed for 5-30ml glass and plastic containers, this system excels in aseptic processing environments, offering full compatibility with Vaporized Hydrogen Peroxide (VHP) sterilization and Laminar Airflow (LAF) integration.

Whether you are producing antibiotic eye drops or premium facial serums, the LYPG-II guarantees GMP compliance through precision dosing and contamination-free sealing.

Core Advantages

1. Integrated Aseptic Environment Control

• VHP Compatibility: Built with 316L stainless steel and medical-grade seals, the entire line withstands repeated Vaporized Hydrogen Peroxide (VHP) bio-decontamination cycles without material fatigue.

• LAF Ready: The streamlined machine profile is optimized for unidirectional laminar flow, maintaining ISO 5 (Class A) air quality at the filling point.

• CIP/SIP Systems: Fully supports Clean-in-Place and Steam-in-Place protocols to eliminate cross-contamination between batches.

2. Specialized Ophthalmic Dosing & Sealing

• Peristaltic Pump Precision: Utilizes high-accuracy peristaltic pumps for a filling accuracy of ≤ ±0.5%, critical for expensive ophthalmic medications.

• Constant Torque Capping: Our advanced magnetic clutch capping heads prevent over-tightening, ensuring a >99% pass rate for delicate pump heads and rotary screw caps.

• Nitrogen Flushing: Optional pre- and post-filling nitrogen injection to extend the shelf life of oxygen-sensitive solutions.

3. Intelligent Fail-Safe Automation

• Smart Sensors: "No Bottle - No Fill" and "No Bottle - No Cap" logic minimizes product waste.

• Particle Control: Engineered with minimal moving parts above open vials to reduce the risk of mechanical particulate shedding.

Technical Specifications

Target Applications

• Sterile: Eye drops, nasal sprays, sterile saline, and injectable vials.

• Medical Cosmetics: Hyaluronic acid serums, essential oils, and premium skin treatments.

• Diagnostics: Reagent vial filling for clinical laboratories.

FAQ

Q1: Can this line handle both glass and plastic bottles? A: Yes. The LYPG-II is a modular system. By using quick-change star wheels and molds, you can switch between glass vials and plastic ophthalmic bottles within 30 minutes.

Q2: Is the system compliant with EU GMP and US FDA standards? A: Absolutely. Our equipment is designed according to GMP, CE, and ISO standards, featuring full 316L contact parts and comprehensive DQ/IQ/OQ documentation support.

Q3: How does the system handle VHP sterilization? A: All electronic components are sealed, and external surfaces are treated to be non-reactive to VHP, allowing you to perform deep sterilization of the entire cleanroom without moving the machinery.