Automatic Essential Oil Filling and Capping Machine (10-100ml)

High-Precision Servo Peristaltic Dosing with Advanced Multistage Nitrogen Purging Technology

Product Overview

In the processing of premium botanical extracts, therapeutic formulations, and high-value volatile liquids, protecting active aromatic compounds from oxidative degradation is the ultimate benchmark of packaging efficiency. The Lingyao LYKGF Series Automatic Essential Oil Filling and Capping Machine is an advanced, fully integrated inline monoblock engineered to handle container scales from 10ml to 100ml.

Operating at flexible production speeds of 30 to 100 bottles per minute (BPM), this compact platform seamlessly unifies multi-stage nitrogen blanketing, precise liquid dispensing, automated dropper/insert placement, and high-torque cap sealing within a single cGMP-compliant footprint. Equipped with intelligent viscosity compensation, it delivers an uncompromising volumetric accuracy of ≤ ±0.5% for your most sensitive formulations.

The Cause: Terpene Oxidation and Dripping in Viscous Formulations

Manufacturers of high-yield botanical extracts encounter severe operational friction during high-speed packaging:

1. Rapid Atmospheric Oxidation: Exposure to ambient oxygen during the filling cycle triggers rapid degradation of fragile terpenes and active compounds. Without localized gas displacement, the shelf-life and aromatic potency of the therapeutic oils are severely compromised.

2. Volumetric giveaway and Stringing: Botanical extracts vary drastically in viscosity based on formulation concentrations. Traditional pneumatic pumps suffer from mechanical drift, causing severe dripping and tailing at the nozzle tip. This residue contaminates the bottle threads, preventing the cap from seating correctly and causing dangerous leakage during global distribution.

The Solution: Multistage Nitrogen Blanketing and Servo Peristaltic Pumps

The Lingyao engineering platform completely eliminates these specialized packaging bottlenecks through precise atmospheric control and advanced fluid dynamics. To preserve the molecular integrity of your extracts, the monoblock implements an integrated Multistage Nitrogen Purging System. By actively displacing ambient oxygen within the container both immediately prior to dosing and right before the final capping sequence, it reduces dissolved oxygen levels significantly, locking in product freshness.

To conquer volumetric drift and sticky stringing, the fluid pathway utilizes independent, low-shear Servo-Driven Peristaltic Pumps. This architecture narrows the dosing tolerance to a strict ≤ ±0.5% across the entire 10-100ml range, seamlessly adapting to diverse viscosity scales via the intuitive touchscreen interface. Integrated with patented anti-foaming diving nozzles, the system executes a dynamic vacuum suck-back effect at the microsecond of completion, ensuring the vial shoulders remain perfectly dry.

Technical Specifications

Application Scenarios

• Premium Botanical Extracts: High-precision, oxygen-free filling for sensitive essential oils, concentrated herbal drops, and cold-pressed therapeutic extracts.

• Aesthetic Cosmeceutical Serums: Damage-free, pristine packaging for high-end skincare oils and anti-aging concentrates housed in protective amber glass vials.

• Liquid Wellness Preparations: Consistent, automated dosing and airtight sealing for single-dose sublingual drops requiring strict batch accountability.

Tool-Less Format Changeover & Global Validation Dossiers

Transitioning a multi-product production cell between different container diameters shouldn't paralyze your factory schedule. The LYKGF inline structural layout features quick-release format components and adjustable guiding assemblies. A single operator can fully reconfigure the line from a 10ml dropper tube to a 100ml amber bottle in under 15 minutes via calibrated handwheels and preset HMI recipe recall.

Manufactured in strict compliance with international framework guidelines (with adaptive manufacturing origin options supported through our advanced TachoCraft Thailand manufacturing base), every monoblock is optimized for stable long-term deployment under diverse climates. We accompany your asset with rigorous documentation, providing comprehensive IQ/OQ/PQ validation dossiers and a 3-year mechanical warranty. This total compliance packaging drastically expedites strict SABER/SASO customs clearances across the Middle East and satisfies demanding regulatory audits in expanding African and Asian markets.