Aseptic Vial Filling Machine for Sterile Pharmaceuticals

Overview

The Aseptic Vial Filling Machine is a high-speed, GMP-compliant solution designed for the sterile production of pharmaceuticals. It is tailored for the precise and efficient filling of vaccines, biologics, and injectable therapies, ensuring product integrity with advanced contamination control measures.

Key Features

• Fully Automated Operation: Minimizes human intervention using robotic handling and a closed-system design to reduce contamination risks.
• Microdosing Precision: Provides accurate fills with a tolerance of ±0.5% for vials ranging from 250ml to 1000ml, ideal for high-value drugs like mRNA vaccines.
• Flexible Format Adaptability: Allows seamless switching between various vial sizes with quick-change tooling.
• Pharma-Grade Materials: Constructed from 316L stainless steel, offering CIP/SIP compatibility for easy sterilization.

Technical Specifications

Advantages

• Speed & Scalability: Capable of processing up to 400 vials/minute, suitable for large-scale production.
• Regulatory Compliance: Pre-validated for FDA/EMA audits, with full documentation for Annex 1 compliance.
• Energy Efficiency: Features intelligent power management for reduced operational costs and a leakage rate of ≤0.01%.

Applications

The machine is versatile, accommodating a range of applications from lyophilized COVID-19 boosters to CAR-T cell therapies. Its design is particularly suited for regions requiring enhanced heat dissipation and halal-certified lubricants.

Future-Proofing

Integrate optional AI-driven predictive maintenance software to reduce downtime by 30% and extend the equipment's lifespan.

Solution and Services

Lingyao offers comprehensive support including:

• 24/7 Quick Service Response
• Site Installation, Commissioning, SAT, and Training
• Accompanying production services
• Periodic and Preventative Maintenance
• Remote Access and Annual Maintenance Contracts
• Spare Parts Supply and Equipment Modernization

Our dedicated team comprises service managers, mechanical and electrical technicians, commissioning and validation engineers, and production supervisors, ensuring seamless operation and support.