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Ampoule Filling Machine
Created with Pixso. High Speed Ampoule Filling Line for Vaccines and Injectables, Precision Sterile FIlling Line with Isolator and Silicone Gloves

High Speed Ampoule Filling Line for Vaccines and Injectables, Precision Sterile FIlling Line with Isolator and Silicone Gloves

Brand Name: Lingyao
Model Number: LYAPL1-20-II
MOQ: 1 unit
Price: USD 150,000-350,000 per unit
Delivery Time: 180 work days
Payment Terms: D/A,D/P,T/T,Western Union,
Detail Information
Place of Origin:
China
Certification:
CE, ISO, GMP
Machine Name:
Ampoule Filling Line
Function:
Ampoules Washing, Sterilization, Filling, Sealing
Filling Volume:
1-20ml(International Standard)
Filling Liquid Type:
Vaccines And Injectables
Max Output Capacity:
36000 BPH
Ampoules Material:
Glass
Filling Accuracy:
+/-0.5%
Material Compatibility:
SS316
Data Integrity & Traceability:
21 CFR Part 11
Breakage Rate:
<0.5%
CIP/SIP System:
Available
Oven Cooling Style:
Air Cooling
LAF System:
ISO Class 5
Packaging Details:
carton, wood carton, pallets
Supply Ability:
1 unit per month
Highlight:

Packaging Ampoule Filling Line

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Sterile Ampoule Filling Line

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Electric pharmaceutical filling line

Product Description

High Speed Ampoule Filling Line for Vaccines and Injectables, Precision Sterile Liquid Filling and Packaging Solutions


Revolutionize Your Ampoule Packaging with Unmatched Precision & Speed


Why Choose Our High-Speed Ampoule Filling Line?

  • Dual-Mode Flexibility: Seamlessly switch between delicate biologics (e.g., mRNA vaccines) and viscous suspensions (e.g., sterile injections) without recalibration.
  • Zero-Contamination Guarantee: Closed-loop RABS (Restricted Access Barrier System) and 320℃ dry heat sterilization tunnel achieve <0.1% particle contamination, exceeding WHO standards.
  • Smart Production Analytics: Real-time monitoring of fill volume, seal integrity, and particulates via IoT-enabled HMI touchscreen.

Technical Specifications

Parameter Specification
Product Model LYAFS120 + LYASMR620/43 + LYAGF10
Size Range 1-20ml national standard ampoules
Output (1-2ml) 22,000-28,000 pcs/h
Output (5-10ml) 12,000-18,000 pcs/h
Output (20ml) 6,000-9,000 pcs/h
Clarity >99%
Breakage Rate ≤1% (whole line)
Filling Precision ±0.5-2% (per pharmacopoeia standards)
Water Consumption 0.2-0.4 MPa / 0.6-1.0 m³/h
Cleaning Gas Pressure 0.3-0.6 MPa / 35-80 m³/h
Sealed Gas LPG/Oxygen, Oxyhydrogen, or Natural Gas
Oxygen Consumption 0.2-0.3 MPa, 1.2-1.5 m³/h
Gas Consumption 0.1-0.3 MPa, 1.5-2.5 m³/h
Exhaust Volume 3,500-4,100 m³/h
Net Weight 7,800 kg
Total Power ~91 kW, 380V 50Hz
Outline Dimensions ~10,100 x 2,260 x 2,445 mm

High Speed Ampoule Filling Line for Vaccines and Injectables, Precision Sterile FIlling Line with Isolator and Silicone Gloves 0

High Speed Ampoule Filling Line for Vaccines and Injectables, Precision Sterile FIlling Line with Isolator and Silicone Gloves 1High Speed Ampoule Filling Line for Vaccines and Injectables, Precision Sterile FIlling Line with Isolator and Silicone Gloves 2


Target Applications

  • Vaccines & Biologics: High-precision filling for mRNA vaccines and sensitive injectables with nitrogen flushing.
  • Insulin & Oncology Drugs: Consistent dosing for small-batch production with sterile sealing.
  • Middle Eastern Pharma Trends: Reinforced heat dissipation (up to 55℃ ambient) and halal-compliant certifications for antiviral drugs and insulin analogs.

Sustainability Features

  • 30% lower energy consumption vs. traditional models.
  • 100% recyclable waste from CIP cycles.

Selection Guide: Which Model Fits Your Needs?

Production Volume Recommended Model Key Benefit
<10,000 pcs/h LYAFS Basic Cost-effective entry-level
10,000-28,000 pcs/h LYAFS120 Premium High-speed, full automation

Frequently Asked Questions (FAQ)

Q: What ampoule sizes does this line support?
A: 1-20ml national standard ampoules, with quick format changeover.

Q: Is it suitable for vaccine production?
A: Yes, features RABS isolation and sterile filling validated for biologics.

Q: What gases are required for sealing?
A: LPG + Oxygen, oxyhydrogen, or natural gas options available.

Q: Does it meet GMP/WHO standards?
A: Fully compliant with <0.1% contamination rates and pharmacopoeia filling precision.