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Aseptic Ampoule Filling Line for High Precision Vaccine and Biologics EU GMP Compliant, 99.9% Sterility Assurance

Aseptic Ampoule Filling Line for High Precision Vaccine and Biologics EU GMP Compliant, 99.9% Sterility Assurance

Product Details:
Place of Origin: China
Certification: CE, ISO, GMP
Model Number: LYAPL1-20-I
Detail Information
Place of Origin:
China
Certification:
CE, ISO, GMP
Model Number:
LYAPL1-20-I
Machine Name:
Ampoule Filling Line
Function:
Ampoules Washing, Sterilization, Filling, Sealing
Scalability & Flexibility:
1-20ml Glass Ampoules
Filling Liquid Type:
Vaccine And Biologics
Max Output Capacity:
34000 BPH
Ampoules Material:
Glass
Breakage Rate:
<0.5%
Nitrigon Filling:
Yes
CIP/SIP:
Yes
Oven Cooling Style:
Air Cooling
Sterilization Capability:
Integrated Sterilization Processes(ultrasonic Cleaning, Dry Heat Sterilization)
LAF System:
Yes
After-sales Service & Technical Support:
1-2 Years Guarantee Maintenance, Free Spare Parts Available, And Troubleshooting Assistance To Minimize Downtime
Energy Efficiency:
Water, Energy Aligned With Sustainability Goals
Highlight:

High Light

Highlight:

Liquid Ampoule Filling Line

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Pharmaceuticals Ampoule Filling Line

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High Speed pharmaceutical bottle packaging line

Trading Information
Minimum Order Quantity:
1 unit
Price:
USD 150,000-350,000 per unit
Packaging Details:
carton, wood carton, pallets
Delivery Time:
180 work days
Payment Terms:
D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability:
1 unit per month
Product Description

Aseptic Ampoule Filling Line for High Precision Vaccine and Biologics EU GMP Compliant, 99.9% Sterility Assurance

 

Revolutionize Your Sterile Ampoule Production with Smart Aseptic Filling
The Aseptic Ampoule Filling Line is engineered to meet Europe’s stringent pharmaceutical standards, combining cutting-edge isolator technology with AI-driven process control. Designed for critical applications like mRNA vaccines and monoclonal antibodies, this line ensures 99.9% sterility assurance through HEPA-filtered laminar airflow and real-time particulate monitoring.

Why European Clients Choose This Line:
✅ Zero Cross-Contamination – Closed-system RABS (Restricted Access Barrier System) with glove ports for operator safety.
✅ Adaptive Format Switching – Automatically adjusts between 1ml insulin ampoules and 20ml diagnostic reagents in ≤3 minutes.
✅ Green Manufacturing – Heat recovery from sterilization tunnels reduces energy waste by 18%.
✅ Blockchain Traceability – Embedded IoT sensors log every ampoule’s fill weight, seal integrity, and sterilization parameters for EU MDR compliance.

 

Aseptic Ampoule Filling Line Spec:

technical parameters
 
product model LYQCL100+LYASMR
620/43+LYAGF8
size range 1-20ml national standard ampoules
Output(1-2ml) 16000-22000pcs/h
Output(5-10ml) 8000-12000pcs/h
Output(20ml) 5000-7000pcs/h
Clarity >99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 72kw 380V 50HZ
Outline size around 9940x2260x2445mm

 

Aseptic Ampoule Filling Line for High Precision Vaccine and Biologics EU GMP Compliant, 99.9% Sterility Assurance 0

Aseptic Ampoule Filling Line for High Precision Vaccine and Biologics EU GMP Compliant, 99.9% Sterility Assurance 1Aseptic Ampoule Filling Line for High Precision Vaccine and Biologics EU GMP Compliant, 99.9% Sterility Assurance 2

 

Real-World Application Spotlight
A Swiss biotech firm reduced fill-loss by 37% using this line’s pulsed volumetric filling technology, crucial for €10,000+/liter gene therapies. The machine’s anti-vibration platform also minimized liquid splashing during high-speed filling of adjuvanted flu vaccines.

Technical Edge

  • Smart Alarms: Predictive maintenance alerts for pump wear or seal degradation.
  • CIP/SIP Ready: Validated clean-in-place cycles meet EMA guidelines.
  • Dual-Language HMI: English/German touchscreen with 21 CFR Part 11 audit trails.

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