LYYGZ5-25 Oral Liquid Production Line GMP-Certified Automation for Pediatric Syrups, Herbal Extracts & Nutraceuticals
Introduction
Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. has launched the LYYGZ5-25 Integrated Oral Liquid Processing Line, a cutting-edge solution designed to streamline the production of viscous formulations like pediatric syrups, herbal concentrates, and dietary supplements. Combining ultrasonic cleaning, precision filling, and hermetic sealing, this system adheres to GMP, ISO 13485, and FDA 21 CFR Part 11 standards, making it ideal for global pharmaceutical and nutraceutical manufacturers.
Core Advantages
✅ High-Efficiency Bottle Cleaning
- Utilizes ultrasonic washing technology (20-40 kHz) to remove 98% of particulate residues from 5-25ml bottles, critical for sugar-based syrups and alcohol-free herbal extracts.
- Customizable washing programs adapt to glass or PET containers.
✅ Dry Heat Sterilization & Moisture Control
- Tunnel-type drying oven with HEPA-filtered laminar airflow maintains ≤0.1% moisture content, preventing microbial growth in hygroscopic formulations like vitamin suspensions.
✅ Precision Volumetric Filling
- Servo-driven pump system achieves ±0.5% dosing accuracy for viscous liquids (up to 2,000 cP), ensuring consistency in products such as cough syrups and CBD tinctures.
✅ Leak-Proof Sealing
- Vacuum capping mechanism prevents oxidation, extending shelf life for sensitive ingredients (e.g., probiotics, omega-3 oils).
Technical Specifications
Key Applications
- Pediatric Medications: Gentle handling of antibiotic suspensions without cross-contamination risks.
- Traditional Chinese Medicine (TCM): Preserves bioactive compounds in ginseng or astragalus extracts.
- Vitamin & Supplement Liquids: Nitrogen-flushed filling protects oxidation-prone nutrients (e.g., vitamin C, CoQ10).
Compliance & Sustainability
- Validated for viral inactivation (SAL ≤10^-6) per EMA Annex 1 requirements.
- 30% reduced water consumption through closed-loop ultrasonic cleaning vs. conventional systems.
Why Choose Suzhou Lingyao?
- 10+ years of expertise in pharmaceutical turnkey solutions for 50+ countries.
- 24/7 multilingual support covering installation, validation, and maintenance.
Download the technical dossier to explore how the LLYGZ5-25 line can optimize your oral liquid manufacturing: [LYYGZ5-25 Oral Liquid Filling Line.pdf]