The working principle of the spray filling machine mainly involves the conveying, measuring, filling and subsequent sealing and packaging of the liquid. Here is a detailed explanation of how it works:
First, liquid transport
The spray filling machine transports the liquid from the storage container to the filling area through a conveying system. This process is usually achieved using gear pumps or other forms of pumps that are able to efficiently transport the liquid near the filling head at a steady flow rate and pressure.
Second, measurement and filling
1. Measurement: Before filling, it is necessary to ensure that the amount of liquid in each container is accurate and consistent. This is often achieved through high-precision metering systems that accurately measure and control the amount of liquid in each filling. For spray filling machines that need to mix a variety of liquids (such as binary spray filling machines), it is also necessary to ensure that the ratio of two or more liquids is accurate.
2. Filling: After the measurement is completed, the filling head will spray a predetermined amount of liquid into the container. During the filling process, the spray filler usually controls the flow rate and filling speed of the spray to ensure that the liquid fills the container evenly and does not overflow. For liquids that require a spray effect, the filling head also uses a special nozzle structure to atomize the liquid and spray it into the container.
Third, sealing and packaging
After filling, the container goes into sealing and packaging. Sealers usually seal the open part of the container to prevent leakage or deterioration of the liquid. The packaging machine will organize, pack and label the sealed container for subsequent storage and transportation.
Fourth, automatic control
Spray filling machines usually use advanced automatic control technology to realize the automation of the entire filling process. Through sensors, PLC(programmable logic controller) and other electrical components to monitor and control the operating state of the machine, liquid amount, filling speed and other parameters. These control systems not only improve production efficiency, but also ensure the consistency and stability of product quality.
Fifth, special design and function
1. Anti-dropper design: Some spray filling machines set anti-dropper at the bottom of the bottle to prevent waste or pollution caused by liquid dripping during the filling process.
2. Synchronous rotating needle valve: A synchronous rotating needle valve is set at the nozzle head, which can achieve accurate quantitative filling and spray control.
3. Mixer: For spray filling machines that need to mix a variety of liquids (such as binary spray filling machines), the mixer is one of the core components. It can mix two or more liquids in a predetermined proportion before filling.
4. Induction device: used to detect the position and status of the container to ensure that each container can be filled accurately.
To sum up, the working principle of the spray filling machine is a complex and fine process, involving liquid conveying, metering, filling, sealing and packaging and other links. Through advanced automation control technology and special design functions, the spray filling machine can efficiently and accurately complete these tasks, providing strong support for the production of all walks of life.
The working principle of the spray filling machine mainly involves the conveying, measuring, filling and subsequent sealing and packaging of the liquid. Here is a detailed explanation of how it works:
First, liquid transport
The spray filling machine transports the liquid from the storage container to the filling area through a conveying system. This process is usually achieved using gear pumps or other forms of pumps that are able to efficiently transport the liquid near the filling head at a steady flow rate and pressure.
Second, measurement and filling
1. Measurement: Before filling, it is necessary to ensure that the amount of liquid in each container is accurate and consistent. This is often achieved through high-precision metering systems that accurately measure and control the amount of liquid in each filling. For spray filling machines that need to mix a variety of liquids (such as binary spray filling machines), it is also necessary to ensure that the ratio of two or more liquids is accurate.
2. Filling: After the measurement is completed, the filling head will spray a predetermined amount of liquid into the container. During the filling process, the spray filler usually controls the flow rate and filling speed of the spray to ensure that the liquid fills the container evenly and does not overflow. For liquids that require a spray effect, the filling head also uses a special nozzle structure to atomize the liquid and spray it into the container.
Third, sealing and packaging
After filling, the container goes into sealing and packaging. Sealers usually seal the open part of the container to prevent leakage or deterioration of the liquid. The packaging machine will organize, pack and label the sealed container for subsequent storage and transportation.
Fourth, automatic control
Spray filling machines usually use advanced automatic control technology to realize the automation of the entire filling process. Through sensors, PLC(programmable logic controller) and other electrical components to monitor and control the operating state of the machine, liquid amount, filling speed and other parameters. These control systems not only improve production efficiency, but also ensure the consistency and stability of product quality.
Fifth, special design and function
1. Anti-dropper design: Some spray filling machines set anti-dropper at the bottom of the bottle to prevent waste or pollution caused by liquid dripping during the filling process.
2. Synchronous rotating needle valve: A synchronous rotating needle valve is set at the nozzle head, which can achieve accurate quantitative filling and spray control.
3. Mixer: For spray filling machines that need to mix a variety of liquids (such as binary spray filling machines), the mixer is one of the core components. It can mix two or more liquids in a predetermined proportion before filling.
4. Induction device: used to detect the position and status of the container to ensure that each container can be filled accurately.
To sum up, the working principle of the spray filling machine is a complex and fine process, involving liquid conveying, metering, filling, sealing and packaging and other links. Through advanced automation control technology and special design functions, the spray filling machine can efficiently and accurately complete these tasks, providing strong support for the production of all walks of life.
