Iran Veterinary Drug Producers Cut Material Loss by 40% with High-Accuracy Filling Technology

Iran’s veterinary pharmaceutical industry has entered a phase of accelerated growth as livestock, poultry, and aquaculture sectors expand nationwide. This rapid development brings strong demand for high-quality veterinary liquid formulations, but many local manufacturers continue to struggle with outdated equipment and low production efficiency. One of the most critical challenges they face is excessive material loss caused by inaccurate filling.

In traditional veterinary drug factories, filling equipment often operates with outdated mechanical structures. Deviations of ±1.5% or even higher are not uncommon. When producing 50–200 ml liquid formulations, such inaccuracies quickly accumulate, resulting in significant loss of active ingredients and solvents. For many manufacturers, raw materials account for a large portion of production costs, so even small inconsistencies translate directly into financial loss. Additionally, unstable filling volumes compromise dosage uniformity, which can affect drug efficacy and lead to customer complaints.

In response to these challenges, more Iranian veterinary drug producers have begun adopting high-accuracy automatic filling and capping systems to replace older semi-automatic setups. Our advanced veterinary liquid filling solution—designed specifically for 50–200 ml products—has become increasingly popular in the market due to its precision, durability, and strong GMP compliance.

The system uses 316L stainless steel contact components and is equipped with a high-precision piston pump. This technology allows filling accuracy to be controlled within ±0.5%, significantly improving consistency compared with older equipment. The filling process remains stable even when handling viscous liquids or foaming formulations, which are common in veterinary drugs such as disinfectants, vitamins, and antibiotics.

In fully automated mode, the line integrates bottle feeding, filling, capping, torque control, and in-line quality inspection. This structure eliminates excessive manual handling and minimizes contamination risks. Production speed reaches up to 3,600 bottles per hour, effectively doubling the capacity of outdated machines. Real-time sensor monitoring ensures that each bottle is filled precisely, sealed securely, and verified before moving to the next stage.

Manufacturers who have adopted this high-precision filling technology report a reduction of 40% or more in material loss, driven by reduced overfilling and improved process stability. Better batch uniformity also allows them to meet GMP requirements more easily, especially regarding documentation, traceability, and dosing consistency. Several clients mentioned that after upgrading, they passed GMP audits without requiring extensive corrective actions—an improvement they attribute directly to the performance of the new equipment.

The upgrade also brings long-term economic advantages. Reduced material waste significantly lowers production costs, while higher speed and automation allow factories to meet growing market demand without increasing labor or expanding factory space. For an industry facing rising raw material prices and competitive pressure, precise filling technology provides a valuable competitive edge.

As Iran’s veterinary pharmaceutical industry continues to modernize, high-accuracy filling and capping systems are becoming essential tools for achieving quality stability, regulatory compliance, and sustainable cost control. The widespread adoption of such equipment marks a major step toward more efficient, standardized veterinary drug manufacturing in the region.