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Intelligent Automation Process of LYQCL Bottle Washing Machine

2018-09-12

Latest company news about Intelligent Automation Process of LYQCL Bottle Washing Machine

1. Fully Automated Operation

  • Smart Feeding

Integrated vision-guided robotic arm identifies and handles bottles (5-1000ml), adaptable to round/irregular shapes.

  • Multi-Stage Washing

Combines ultrasonic pre-cleaning (40kHz) + adjustable high-pressure spray (0.5-3MPa) to eliminate residues down to ≤0.1μm.

2. Real-Time QC

  • IoT-enabled Sensors

Monitors water temp (±1°C), detergent concentration (conductivity-based), and spray coverage, with auto-shutdown for anomalies.

  • AI-Powered Visual Inspection

Deep learning vision system at exit checks for particles/moisture with ≥99.5% accuracy.

3. Energy & Maintenance Efficiency

  • Closed-Loop Water System

85% water reuse rate + heat pump reduces steam consumption by 30%.

  • Predictive Maintenance

Vibration/current analytics predict critical component failures 14 days in advance.

4. System Integration & Data

  • MES/ERP Connectivity

Generates batch reports aligned with FDA 21 CFR Part 11 for audit trails.

  • Modular Design

Seamlessly integrates with Lingyao's unscramblers/fillers to build end-to-end aseptic lines.