1. Fully Automated Operation

• Smart Feeding

Integrated vision-guided robotic arm identifies and handles bottles (5-1000ml), adaptable to round/irregular shapes.

• Multi-Stage Washing

Combines ultrasonic pre-cleaning (40kHz) + adjustable high-pressure spray (0.5-3MPa) to eliminate residues down to ≤0.1μm.

2. Real-Time QC

• IoT-enabled Sensors

Monitors water temp (±1°C), detergent concentration (conductivity-based), and spray coverage, with auto-shutdown for anomalies.

• AI-Powered Visual Inspection

Deep learning vision system at exit checks for particles/moisture with ≥99.5% accuracy.

3. Energy & Maintenance Efficiency

• Closed-Loop Water System

85% water reuse rate + heat pump reduces steam consumption by 30%.

• Predictive Maintenance

Vibration/current analytics predict critical component failures 14 days in advance.

4. System Integration & Data

• MES/ERP Connectivity

Generates batch reports aligned with FDA 21 CFR Part 11 for audit trails.

• Modular Design

Seamlessly integrates with Lingyao's unscramblers/fillers to build end-to-end aseptic lines.