How Does an Ampoule Washing, Sterilizing, Filling and Sealing Integrated Machine Improve Cleaning, Sterilization, and Filling Efficiency?

The ampoule washing, sterilizing, filling, and sealing integrated machine streamlines pharmaceutical production by combining key processes into one line. With flexible conveying and intelligent monitoring, it improves efficiency by 30%–50% while ensuring asepsis and high product yield.

In pharmaceutical manufacturing, washing, sterilization, and filling are critical stages. Traditional setups require multiple machines, making workflows complex, inefficient, and prone to cross-contamination. The integrated machine improves efficiency through the following:

1. Enhanced Washing Efficiency: Ultrasonic cleaning combined with multi-stage water and air rinsing thoroughly cleans both inside and outside, achieving ≥99% clarity. Cleaning speed is about 40% faster than traditional systems.

2. Optimized Sterilization & Drying: Hot-air tunnel sterilizers deliver stable, uniform heating, capable of efficient sterilization at 250°C for 30 minutes, followed by rapid cooling.

3. High-Precision, High-Speed Filling: Servo-driven systems with ceramic pumps achieve ±0.5–2% accuracy, with throughput ranging from 8,000 to 40,000 ampoules per hour.

4. Improved Sealing Process: Automatic flame sealing with bottle rotation ensures uniform heating, reducing cracks caused by localized overheating. Breakage rates are kept ≤0.1%.

5. Online Inspection & Smart Control: Vision inspection systems detect defects and dosage deviations in real-time, automatically rejecting faulty ampoules and reducing human intervention.

6. Compliance & Traceability: Complete data logging and storage support GMP compliance and quality audits, ensuring full traceability.

With these advancements, pharmaceutical companies can significantly boost efficiency while meeting international aseptic and quality standards.