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Vietnam: Upgrading from Semi-Automatic to Fully Automatic Labeling to Break the Production Bottleneck

Vietnam: Upgrading from Semi-Automatic to Fully Automatic Labeling to Break the Production Bottleneck

2025-07-07

Vietnam’s food, beverage, and personal care industries have been growing rapidly, but many factories still rely on semi-automatic labeling machines or manual operations. This approach causes several long-standing pain points:

  • Unstable labeling quality: crooked labels, wrinkles, and inconsistent positions across batches.

  • Limited speed: semi-automatic machines typically run only 25–35 bottles/min, unable to keep up with seasonal spikes.

  • Rising labor costs: more workers required, yet efficiency remains low.

  • Frequent rework: especially with square bottles and irregular containers.

To address these issues, the customer introduced our Fully Automatic Double-Sided Labeling Machine, delivering a consistent speed of 70–80 bottles/min. The system includes:

  • Automatic bottle separating mechanism

  • High-precision optical sensors for synchronous double-sided alignment

  • Auto-correction system to handle multiple bottle shapes

  • Fast bottle-type changeover capabilities (round, square, flat bottles)

After installation, the factory saw immediate improvements:

  1. Productivity increased by more than 120%, eliminating delays during peak seasons.

  2. Labor usage decreased by 60%—one operator now oversees what previously required three.

  3. Labeling precision improved significantly, reducing customer complaints and product returns.

  4. Changeover time shortened to 10–15 minutes, supporting Vietnam’s common multi-SKU production model.

The customer commented:
“Labeling used to be the slowest part of our production. Now the labeling line is faster than upstream filling—we finally have real efficiency.”

Latest company case about
Solutions Details
Created with Pixso. Home Created with Pixso. Solutions Created with Pixso.

Vietnam: Upgrading from Semi-Automatic to Fully Automatic Labeling to Break the Production Bottleneck

Vietnam: Upgrading from Semi-Automatic to Fully Automatic Labeling to Break the Production Bottleneck

Vietnam’s food, beverage, and personal care industries have been growing rapidly, but many factories still rely on semi-automatic labeling machines or manual operations. This approach causes several long-standing pain points:

  • Unstable labeling quality: crooked labels, wrinkles, and inconsistent positions across batches.

  • Limited speed: semi-automatic machines typically run only 25–35 bottles/min, unable to keep up with seasonal spikes.

  • Rising labor costs: more workers required, yet efficiency remains low.

  • Frequent rework: especially with square bottles and irregular containers.

To address these issues, the customer introduced our Fully Automatic Double-Sided Labeling Machine, delivering a consistent speed of 70–80 bottles/min. The system includes:

  • Automatic bottle separating mechanism

  • High-precision optical sensors for synchronous double-sided alignment

  • Auto-correction system to handle multiple bottle shapes

  • Fast bottle-type changeover capabilities (round, square, flat bottles)

After installation, the factory saw immediate improvements:

  1. Productivity increased by more than 120%, eliminating delays during peak seasons.

  2. Labor usage decreased by 60%—one operator now oversees what previously required three.

  3. Labeling precision improved significantly, reducing customer complaints and product returns.

  4. Changeover time shortened to 10–15 minutes, supporting Vietnam’s common multi-SKU production model.

The customer commented:
“Labeling used to be the slowest part of our production. Now the labeling line is faster than upstream filling—we finally have real efficiency.”