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Latest company case about Suzhou Lingyao Intelligent Equipment Co., Ltd. certifications

Vietnam: Upgrading from Semi-Automatic to Fully Automatic Labeling to Break the Production Bottleneck

2025-07-07

Latest company case about Vietnam: Upgrading from Semi-Automatic to Fully Automatic Labeling to Break the Production Bottleneck

Vietnam’s food, beverage, and personal care industries have been growing rapidly, but many factories still rely on semi-automatic labeling machines or manual operations. This approach causes several long-standing pain points:

  • Unstable labeling quality: crooked labels, wrinkles, and inconsistent positions across batches.

  • Limited speed: semi-automatic machines typically run only 25–35 bottles/min, unable to keep up with seasonal spikes.

  • Rising labor costs: more workers required, yet efficiency remains low.

  • Frequent rework: especially with square bottles and irregular containers.

To address these issues, the customer introduced our Fully Automatic Double-Sided Labeling Machine, delivering a consistent speed of 70–80 bottles/min. The system includes:

  • Automatic bottle separating mechanism

  • High-precision optical sensors for synchronous double-sided alignment

  • Auto-correction system to handle multiple bottle shapes

  • Fast bottle-type changeover capabilities (round, square, flat bottles)

After installation, the factory saw immediate improvements:

  1. Productivity increased by more than 120%, eliminating delays during peak seasons.

  2. Labor usage decreased by 60%—one operator now oversees what previously required three.

  3. Labeling precision improved significantly, reducing customer complaints and product returns.

  4. Changeover time shortened to 10–15 minutes, supporting Vietnam’s common multi-SKU production model.

The customer commented:
“Labeling used to be the slowest part of our production. Now the labeling line is faster than upstream filling—we finally have real efficiency.”

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