Precision, Hygiene, and Efficiency — Smart Filling Solution for the Growing Pharmaceutical Market

Bangladesh’s pharmaceutical and nutraceutical sectors have experienced rapid expansion in recent years, with rising demand for oral liquids and syrups. To support this growth, our company supplied a 30–500ml syrup oral liquid filling production line to a leading manufacturer. The system achieves a capacity of 40–60 bottles per minute at 380V, designed for high-speed, multi-size plastic bottle filling with superior precision.

The fully automated line integrates bottle unscrambling, servo-driven filling, capping, and aluminum foil sealing into a continuous process. The servo dosing system and drip-proof filling nozzles ensure accurate filling (±1%) and a clean bottle finish. The capping station features torque monitoring, providing consistent sealing without damaging caps, while the heat-sealing module uses intelligent temperature control to achieve tight, uniform seals that prevent oxidation or moisture intrusion.

All liquid-contact components are made of SUS304 stainless steel and meet GMP hygiene standards. The line is equipped with CIP (Clean-in-Place) functionality and an automatic alarm system to monitor liquid levels, temperature, and pressure in real time, ensuring cleanliness and operational stability.

After installation, the customer shared their satisfaction:

“This line has doubled our productivity and reduced labor by nearly two-thirds. Filling accuracy is excellent, and maintenance is easy. We are planning to order a second line next year.”

Now in full operation, the plant produces over 30 million bottles annually, setting a new benchmark for syrup filling automation in the region.

This successful case reinforces our position as a trusted supplier of automated oral liquid filling systems and showcases our ability to deliver energy-efficient, high-precision, and user-friendly solutions to pharmaceutical manufacturers worldwide.