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Pharmaceutical Vial Filling Machine
Created with Pixso. High-Speed LYZG Glass Vial Capping Machine: 3-100ml Aluminum Sealing Equipment

High-Speed LYZG Glass Vial Capping Machine: 3-100ml Aluminum Sealing Equipment

Model Number: LYSM-I
MOQ: 1 unit
Price: 10,000-50,000 USD per piece
Delivery Time: 30-180 work days normally
Payment Terms: T/T,Western Union,
Detail Information
Place of Origin:
China(Thailand available soon)
Certification:
CE, ISO, GMP
Machine Name:
Vial Capping Machine
Function:
Capping For Vials
Available Vials Size:
2-100ml
Applications:
Vaccines, Biologics,Antibodies
Max Output Capacity:
6000 BPH
Caps Material:
NBR/Alu
Material Compatibility:
SS316
Capping Rate:
>99.5%
Capping Head:
Single/Multi
LAF System:
ISO Class 100(Class A)
After-sales Service & Technical Support:
1-2 Years Guarantee Maintenance, Free Spare Parts Available, And Troubleshooting Assistance To Minimize Downtime
Packaging Details:
carton, wood carton, pallets
Supply Ability:
5 pcs per Month
Highlight:

Pharma Stoppering Machine

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health products stoppering machine

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cosmetic stoppering machine

Product Description

High-Speed LYZG Glass Vial Capping Machine: 3-100ml Aluminum Sealing Equipment

Engineered specifically for the global pharmaceutical industry, the LYZG series high-speed capping machine for glass bottles delivers unparalleled precision in the aluminum capping sealing process. This specialized supporting equipment is meticulously designed to process glass vials after they have been filled with measured powder drugs, including freeze-dried products, antibiotics, and biochemical medications.

Core Technological Advantages

1. Precision Aluminum Capping Mechanics

  • Achieve a flawless, professional seal to protect the integrity of your pharmaceutical products.
  • Single-Blade Rolling Technology: This machine utilizes a specialized single-blade rolling head for the capping process, which guarantees a smooth, flat, and aesthetically pleasing seal with exceptional sealing quality.
  • Soft-Start Rotational Dynamics: The infinitely variable speed rolling cutter features a soft-start mechanism, significantly minimizing mechanical shock during operation. This translates to a dramatically low bottle breakage rate of just 0.05% and extends the overall service life of the equipment.

2. Advanced Automation & Contamination Control

Maximize operational efficiency while maintaining strict cleanroom standards.

  • Smart Operation Integration: The system is fully governed by a programmable logic controller (PLC) and an intuitive human-machine interface (HMI), ensuring consistently smooth and reliable performance.
  • Fail-Safe Cap Delivery: It features a sophisticated hanging cover mechanism combined with a strict "no bottle no cap" logic sequence that operates at a 100% success rate.
  • Active Particulate Extraction (Optional): To eliminate potential quality and pollution issues, the system can be equipped with a vacuum device that actively extracts aluminum scraps generated during the rolling process.
  • Optimized Material Handling: Vials are securely managed using a dial for bottle delivery, complemented by an integrated bottle removal function.


Target Applications

The LYZG capping machine is the ideal modular addition to pharmaceutical packaging lines handling high-value therapeutic formulations:


  • Freeze-Dried (Lyophilized) Powders: Securely seals vials containing moisture-sensitive lyophilized therapies.
  • Antibiotic Formulations: Provides robust aluminum sealing for 3-100ml antibiotic glass bottles, ensuring long-term drug stability.
  • Biochemical Drugs: Safely finalizes the packaging process for highly specialized biochemical powder medications.

Technical Specifications

Note: Total production output and specific configurations are adaptable based on vial dimensions and facility requirements. Different bottle specifications require the replacement of scale parts.

Specification Technical Parameters
Target Volume Range

3 - 100 ml Vials

Production Capacity

3,000 - 24,000 pcs/h (Varies by size) 

Capping Heads

5, 10, 16, or 20 Heads (Selectable based on capacity needs) 

Capping Qualification Rate

99.5%

Damage / Breakage Rate 0.05%
No Bottle-No Capping 100%
Oscillator Power

40 ~ 120Hz 

Clean Air Consumption & Pressure

~5 - 6 m³/h @ 0.6 - 0.8 MPa 

Vacuum Consumption (Optional)

300 m³/h (For aluminum chip absorption) 

Total Power

~2.5 kW (380V) 

Machine Weight

2,300 Kg 

Dimensions (L x W x H)

1820 x 1060 x 1750 mm 


High-Speed LYZG Glass Vial Capping Machine: 3-100ml Aluminum Sealing Equipment 0

High-Speed LYZG Glass Vial Capping Machine: 3-100ml Aluminum Sealing Equipment 1

Manufacturer Expertise

Manufactured by Suzhou Lingyao Pharmaceutical Equipment Co. Ltd., this capping machine represents a commitment to providing highly professional, reliable, and compliant machinery for the global pharmaceutical sector.