Flexible Vial Filling Machine for Pediatric Syrups 30-500ml with Gravity Based Filling Sterility Assurance

Flexible Vial Filling Machine for Pediatric Syrups (30-500ml)

Key System Components

The complete integrated line typically includes:

• Bottle unscrambler for automated bottle feeding
• Rotary ultrasonic washing machine for container preparation
• Liquid filling machine with gravity-based or pneumatic valve filling
• Capping machine for stopper application
• Electromagnetic induction sealing machine for tamper evidence
• Labeling machine for automatic product identification

Performance Specifications

Your system meets the following operational parameters:

Sterility Assurance Features

The machine ensures pharmaceutical-grade sterility through:

• Pneumatic valve system for precise, controlled product dispensing with minimal spillage
• In-process control (IPC) monitoring during filling operations
• GMP compliance meeting FDA and regulatory standards
• Hygienic design enabling rapid cleaning and decontamination between production runs
• Programmable touch screen control with real-time monitoring of all filling parameters

Filling Technology

The gravity-based filling approach works through:

• Product pumped from the main fold via pneumatic system
• Controlled release through pneumatic valves under gravity or negative pressure
• Exchangeable transfer stars guiding bottles for precise nozzle alignment
• Automatic fill volume adjustment based on pre-programmed parameters

Applications

This system is suitable for pharmaceutical oral liquids including pediatric syrups, suspensions, infusions, oral medications, vaccines, and emulsions. The machine accommodates both glass and plastic (PET/HDPE) containers.

Control and Operation

The system features:

• User-friendly programmable touch screen interface
• PLC (Programmable Logic Controller) with frequency inverter control
• Self-diagnostic capabilities with fault alerts
• Real-time machine status display
• Alarm functions for missing bottles, incorrect positioning, or needle deviation