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| Model Number: | LYAPL1-20-I |
| MOQ: | 1 unit |
| Price: | USD 150,000-350,000 per unit |
| Payment Terms: | D/A, D/P, T/T, Western Union, MoneyGram |
| Supply Ability: | 1 unit per month |
Filling and Sealing for Ampoules Machine For Pharmaceutical Cosmetic Products Filling
The machine Filling and Sealing for Ampoules, also known as an ampoule filling machine, is a cutting-edge technology designed to meet the needs of the Pharmaceutical Filling Industry. Ampoules are filled with liquid, flushed with nitrogen gas, and then sealed using flammable gases. The machine-Filling and Sealing for Ampoules is equipped with a specially engineered filling pump to ensure precise liquid filling with neck centering during the filling process. Immediate sealing of ampoules after liquid filling is done to prevent any contamination. Constructed from high-quality stainless steel 316L materials in accordance with cGMP standards.
This machine offers the flexibility to fill and seal ampoules ranging from 1ml to 20ml in capacity.Operating on the principle of volumetric piston-pump filling, the machine can fill anywhere from 5000 to 22000 ampoules per . An additional standout feature of this equipment is the inclusion of a dead-tray, which ensures the proper separation of sealed and filled ampoules.
The Filling and Sealing for Ampoules is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.
Filling and Sealing for Ampoules Spec:
| technical parameters | ||||
| product model | LYQCL100+LYASMR 620/43+LYAGF8 |
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| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 16000-22000pcs/h | |||
| Output(5-10ml) | 8000-12000pcs/h | |||
| Output(20ml) | 5000-7000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 72kw 380V 50HZ | |||
| Outline size | around 9940x2260x2445mm | |||
Filling and Sealing for Ampoules Performance Features
◆ Vertical Ultrasonic Bottle Washer: The Filling and Sealing for Ampoules machine adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. It has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The Filling and Sealing for Ampoules-machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.
◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.
Q&A for Filling and Sealing for Ampoules:
Q:What is the purpose of the ampoule filling and sealing machine?
A:The ampoule filling machine accurately and precisely fills the cleaned ampoules with the desired pharmaceutical product.
Q:Why is the ampoule sealing machine important in the filling line?
A:The ampoule sealing machine seals the filled ampoules to maintain product integrity, prevent contamination, and ensure product safety.
Q:What role does the inspection system play in the Filling and Sealing for Ampoules ?
A:The inspection system checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality and compliance with standards.
