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LYPG Dropper Bottle Filling & Capping Line, GMP-Certified Precision for Pharma Liquids & Nutraceuticals

2017-07-18

Latest company news about LYPG Dropper Bottle Filling & Capping Line, GMP-Certified Precision for Pharma Liquids & Nutraceuticals

Suzhou Lingyao PharmaTech Launches Next-Gen Solution for Sensitive Formulations, Accelerating Global Compliance in Oral Vaccines & Pediatric Drops


Core Innovations
✅ Ultra-Precise Dosing Technology

  • Delivers ±0.5% filling accuracy for viscous liquids (e.g., vitamin oils, antibiotic suspensions) via servo-driven pumps, minimizing waste in high-cost APIs.
  • Patented anti-drip nozzle design prevents cross-contamination during retinoid or peptide-based product transfers.

✅ Adaptive Production Flexibility

  • Handles 30-500ml amber/clear dropper bottles, ideal for light-sensitive formulations like CBD tinctures or iodine solutions.
  • Quick-change tooling allows shift between screw caps (for probiotics) and child-resistant closures (for opioid antidotes) in ≤15 minutes.

✅ End-to-End Traceability

  • Integrated SCADA system logs batch data (temperature, torque values) compliant with FDA 21 CFR Part 11, enabling rapid recall audits.
  • RFID tagging tracks individual containers from filling to secondary packaging.

Technical Highlights

  • Sterility Assurance: Combines ultrasonic cleaning (40kHz) and laminar airflow (ISO Class 5) to achieve ≤10 CFU/m³ microbial levels.
  • Energy Efficiency: 30% lower compressed air consumption vs. industry benchmarks through regenerative braking in conveyor systems.
  • Material Compatibility: Validated for acidic solutions (pH 2.5-10), ethanol-based tinctures (up to 70% concentration), and PEG-containing suspensions.

Target Applications

  • Vaccine Adjuvants: High-throughput filling of squalene-based emulsion systems for intranasal vaccines.
  • Pediatric Formulations: Gentle handling of low-viscosity oral rehydration salts (ORS) without foaming.
  • Geriatric Nutraceuticals: Nitrogen-flushed capping preserves CoQ10 and omega-3 oil stability.

Certifications & Global Compliance

  • FDA 510(k) Cleared, EU GMP Annex 1 compliant (2025 revision).
  • Validated for WHO PQ pre-qualification requirements in emerging markets.

About Suzhou Lingyao PharmaTech
A pioneer in intelligent pharma equipment since 2013, Lingyao holds 30+ patents in aseptic processing technologies. Our LY series lines have been deployed in 30+ countries for:

  • mRNA vaccine fill-finish (Moderna-certified partners)
  • Traditional Chinese medicine (TCM) modernization projects
  • EU FMD serialization-compliant packaging