Overview

• Client: A leading pharmaceutical manufacturer in Africa specializing in oral liquid medications.
• Objective: Implement a comprehensive syrup production line with capabilities for mixing, filling, capping, packaging, and inspection, all integrated with CIP (Clean-in-Process) systems.
• Capacity: Efficiently producing 70-80 bottles per minute (100ml), ensuring high throughput and compliance with international quality standards.
• Outcome: Seamless GMP audit approval, reinforcing the client’s commitment to quality and safety.

Client Background & Challenges

The client, a prominent pharmaceutical firm in Africa, faced challenges in scaling their syrup production to meet increasing demand while maintaining stringent quality standards. The existing setup lacked automation and consistency, leading to bottlenecks and inefficiencies. Key pain points included:

• Limited production capacity hindering market expansion.
• Inconsistent product quality due to manual processes.
• Compliance risks with GMP standards requiring urgent resolution.

Solution Implementation

Suzhou Lingyao Pharmaceutical Equipment provided a turnkey solution encompassing the entire syrup production process. The solution included:

• Mixing and Blending: Advanced mixing tanks equipped with automated controls to ensure consistent syrup consistency and homogeneity.
• Filling and Capping: High-speed filling machines capable of precisely dispensing syrup into 100ml bottles at a rate of 70-80 bottles per minute, with integrated capping systems ensuring secure seals.
• Packaging and Inspection: Automated packaging lines with real-time inspection systems to verify product integrity and labeling accuracy.
• CIP Systems: Fully automated CIP systems to maintain hygiene and minimize downtime, ensuring compliance with GMP standards.

Results and Impact

• Increased Efficiency: Production capacity increased by 50%, enabling the client to meet growing market demands.
• Quality Assurance: Consistent product quality maintained across batches, with zero defects reported post-implementation.
• Regulatory Compliance: GMP audit successfully passed, with the client praised for their state-of-the-art production facilities.
• Market Expansion: Enhanced production capabilities opening new opportunities for export and market penetration.

Solutions Details

Optimizing Syrup Production with an Advanced Mixing, Filling, Packaging & Inspection Line for African Pharmaceutical Manufacturer

Overview

• Client: A leading pharmaceutical manufacturer in Africa specializing in oral liquid medications.
• Objective: Implement a comprehensive syrup production line with capabilities for mixing, filling, capping, packaging, and inspection, all integrated with CIP (Clean-in-Process) systems.
• Capacity: Efficiently producing 70-80 bottles per minute (100ml), ensuring high throughput and compliance with international quality standards.
• Outcome: Seamless GMP audit approval, reinforcing the client’s commitment to quality and safety.

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Client Background & Challenges

The client, a prominent pharmaceutical firm in Africa, faced challenges in scaling their syrup production to meet increasing demand while maintaining stringent quality standards. The existing setup lacked automation and consistency, leading to bottlenecks and inefficiencies. Key pain points included:

• Limited production capacity hindering market expansion.
• Inconsistent product quality due to manual processes.
• Compliance risks with GMP standards requiring urgent resolution.

Solution Implementation

Suzhou Lingyao Pharmaceutical Equipment provided a turnkey solution encompassing the entire syrup production process. The solution included:

• Mixing and Blending: Advanced mixing tanks equipped with automated controls to ensure consistent syrup consistency and homogeneity.
• Filling and Capping: High-speed filling machines capable of precisely dispensing syrup into 100ml bottles at a rate of 70-80 bottles per minute, with integrated capping systems ensuring secure seals.
• Packaging and Inspection: Automated packaging lines with real-time inspection systems to verify product integrity and labeling accuracy.
• CIP Systems: Fully automated CIP systems to maintain hygiene and minimize downtime, ensuring compliance with GMP standards.

Results and Impact

• Increased Efficiency: Production capacity increased by 50%, enabling the client to meet growing market demands.
• Quality Assurance: Consistent product quality maintained across batches, with zero defects reported post-implementation.
• Regulatory Compliance: GMP audit successfully passed, with the client praised for their state-of-the-art production facilities.
• Market Expansion: Enhanced production capabilities opening new opportunities for export and market penetration.

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