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Brand Name: | Lingyao |
Model Number: | LYAKG-II |
MOQ: | 1 pc |
Price: | 150,000-400,000USD per piece |
Payment Terms: | D/A, D/P, T/T, Western Union, MoneyGram |
Supply Ability: | 4 pc per 6 months |
Vial Filling and Capping Machine 5-50ml Liquid Pharma Filling And Stoppering GMP standard
Quality control is a critical aspect of pharmaceutical manufacturing, and vial filling and capping machine likely incorporate various processes to ensure product quality and compliance with regulatory standards. Here are some common quality control processes that implemented on vial filling machine:
Visual Inspection Systems: This vial filling and capping machine is equipped with automated visual inspection systems to detect defects such as cracks, chips, or foreign particles in vials and ampoules before and after filling.
Fill Volume Verification: This vial filling and capping machine include precision fill volume verification systems to ensure accurate dosing of liquid or powder products into vials and ampoules, helping to maintain product consistency and efficacy.
Leak Testing: This vial filling and capping machine incorporate leak testing systems to check the integrity of sealed vials and ampoules, ensuring that they are properly sealed to prevent contamination or product loss.
Weight Verification: This vial filling machine utilize weight verification systems to confirm the weight of filled vials and ampoules, ensuring that the correct amount of product is dispensed in each container.
Barcode and Label Inspection: This vial filling and capping machine include barcode scanning and label inspection systems to verify the accuracy of product labeling and packaging, helping to prevent errors and ensure product traceability.
Regulatory Compliance Checks: Our vial filling and capping machines are designed to comply with regulatory standards such as GMP, with built-in checks and controls to ensure that production processes meet industry requirements for safety, quality, and documentation.
Data Logging and Traceability: Vial Filling and capping machine feature data logging capabilities to record production parameters and quality control results, providing traceability and documentation for batch records and regulatory audits.
These quality control processes help to maintain product quality, safety, and compliance throughout the manufacturing process on vial filling machine. It is important for pharmaceutical manufacturers to implement robust quality control measures to ensure the integrity and efficacy of their products.
Main Spec of Vial Filling and capping Machine:
technical parameters | ||||
model | LYQCL80+LYASMR 620/48+LYKGF8 |
LYQCL100+LYASMR 620/48+LYKGF10 |
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Adaptive specification | 2-25ml national standard vials |
1-20ml national standard ampoules |
2-30ml national standard vials |
2-30ml national standard vials |
Capacity | 6000-12000pcs/hr | 6000-22000pcs/hr | 16000-22000pcs/h | 6000-18000pcs/h |
Clarity | >99% | >99% | ||
Breakage rate | vials≤0.5%,ampoules≤2% | vials≤0.5%,ampoules≤2% | ||
Loading error | ±0.5-2%(according to pharmacopoeia standard) | ±0.5-2%(according to pharmacopoeia standard) | ||
Fresh water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | 0.2-0.4Mpa / 0.6-1.0m³/h | ||
Cleaning compressed air consumption and pressure | 0.3-0.6Mpa / 35-80m³/h | 0.3-0.6Mpa / 35-80m³/h | ||
Pass rate of Plugging | more than 99% | more than 99% | ||
Pass rate of Capping | more than 99% | more than 99% | ||
Vacuum pumping speed | 50m³/h(external distribution) | 50m³/h(external distribution) | ||
Exhaust volume | 3500-4800m³/h | 3500-4800m³/h | ||
Net weight | 7800(kg) | 8000(kg) | ||
Total power | around 92kw 380V 50HZ | around 11kw 380V 50HZ | ||
Outline size | around 10600x2260x2445mm | around 13200x2260x2445mm |
Vial filling and capping machine Service and Support:
We offer comprehensive after-sales support for our vial filling and capping mahcine to assist customers in maintaining and optimizing the performance of pharmaceutical packaging equipment. Here are some common after-sales services that Lingyao provide for vial and ampoule filling lines:
Technical Support: We offer technical assistance to troubleshoot issues, provide guidance on equipment operation, and address any questions or concerns related to the vial filling mahcine.
Maintenance Services: We offer maintenance services to help customers keep filling lines in optimal condition, including preventive maintenance schedules, equipment inspections, and replacement of wear parts.
Spare Parts Availability: We maintain an inventory of spare parts for vial filling and capping mahcine to ensure quick replacement of components and minimize downtime in case of equipment failures.
Upgrades and Retrofits: We provide upgrade options or retrofit solutions for vial filling and capping mahcine to enhance performance, incorporate new technologies, or adapt the equipment to changing production requirements.
Training Programs: We offer training programs for customers to educate operators, maintenance personnel, and staff on the proper use, maintenance, and troubleshooting of the vial filling mahcine.
Remote Monitoring and Diagnostics: We offer remote monitoring and diagnostic services to remotely assess equipment performance, troubleshoot issues, and provide real-time support to customers.
Customer Service: We have dedicated customer service representatives to address inquiries, provide assistance with orders or service requests, and ensure customer satisfaction with our vial filling mahcine.
By offering these after-sales services, We aims to support customers in maximizing the efficiency, reliability, and longevity of vial filling mahcine, ultimately helping pharmaceutical manufacturers maintain high-quality production standards and meet regulatory requirements.