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The working principle of spray filling machine

The working principle of spray filling machine

2024-09-23

The working principle of the spray filling machine mainly involves the accurate filling of liquid materials and the uniform spraying of the spray head. Here's how it works in detail:

 

First, liquid material filling

 

1. Material supply:

- Pre-place the liquid material to be filled in the storage tank of the equipment. The reservoir is responsible for storing and maintaining a steady supply of materials.

2. Pumping system:

- Transfer the liquid material from the storage tank to the filling system through the pump in the equipment, such as the gear pump. The role of the pump is to push the material so that it can smoothly enter the filling pipe.

3. Filling process:

- During the filling process, the controller controls the closing and opening of the filling valve to ensure the accuracy and speed of filling. The precise control of filling valve is the key to realize quantitative filling.

- At the same time, the filling bottle elevator is responsible for raising the empty bottle to a suitable position so that the liquid raw material can be filled by the filling machine.

4. Drip proof and quantification:

- The spray filling machine uses an anti-drip tube at the bottom of the bottle and a synchronously rotating needle valve at the head of the nozzle to prevent material from dripping during the filling process.

- Needle valve from the anti-dropper at the same time into the liquid, adjust the position of the needle valve to achieve quantitative filling, to ensure that the amount of material in each bottle is accurate.

 

Second, spray

 

1. Compressed gas drive:

- The action of the spray head is controlled by the air valve, and the liquid material is sprayed out by compressed gas. The compressed gas provides the necessary power to spray, ensuring the uniformity of the spray.

2. Spray uniformity:

- The design and optimization of the spray head ensures uniform spraying. After the filling is complete, the nozzle rotates and sprays the liquid material to achieve a uniform distribution of the material in the bottle.

 

Third, automate the process

 

- The work flow of the spray filling machine is highly automated, from material supply, pumping, filling, drip prevention, dosing to spraying, the entire process is precisely controlled by the control system.

- The high degree of automation not only improves the production efficiency, but also reduces the error and labor intensity of manual operation.

 

Fourth, application and advantage

 

- Spray filling machine is widely used in food, medicine, cosmetics, pesticides and other industries, suitable for paste and liquid filling.

- Its advantages include high efficiency, precision, low noise, easy operation, etc., which can effectively save enterprise costs and improve production efficiency.

In summary, the working principle of the spray filling machine is to achieve quantitative filling and uniform spraying of liquid materials through accurate filling system and spray head control. Its highly automated workflow and wide range of application fields make it play an important role in modern industrial production.

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Blog Details
Created with Pixso. Home Created with Pixso. Blog Created with Pixso.

The working principle of spray filling machine

The working principle of spray filling machine

2024-09-23

The working principle of the spray filling machine mainly involves the accurate filling of liquid materials and the uniform spraying of the spray head. Here's how it works in detail:

 

First, liquid material filling

 

1. Material supply:

- Pre-place the liquid material to be filled in the storage tank of the equipment. The reservoir is responsible for storing and maintaining a steady supply of materials.

2. Pumping system:

- Transfer the liquid material from the storage tank to the filling system through the pump in the equipment, such as the gear pump. The role of the pump is to push the material so that it can smoothly enter the filling pipe.

3. Filling process:

- During the filling process, the controller controls the closing and opening of the filling valve to ensure the accuracy and speed of filling. The precise control of filling valve is the key to realize quantitative filling.

- At the same time, the filling bottle elevator is responsible for raising the empty bottle to a suitable position so that the liquid raw material can be filled by the filling machine.

4. Drip proof and quantification:

- The spray filling machine uses an anti-drip tube at the bottom of the bottle and a synchronously rotating needle valve at the head of the nozzle to prevent material from dripping during the filling process.

- Needle valve from the anti-dropper at the same time into the liquid, adjust the position of the needle valve to achieve quantitative filling, to ensure that the amount of material in each bottle is accurate.

 

Second, spray

 

1. Compressed gas drive:

- The action of the spray head is controlled by the air valve, and the liquid material is sprayed out by compressed gas. The compressed gas provides the necessary power to spray, ensuring the uniformity of the spray.

2. Spray uniformity:

- The design and optimization of the spray head ensures uniform spraying. After the filling is complete, the nozzle rotates and sprays the liquid material to achieve a uniform distribution of the material in the bottle.

 

Third, automate the process

 

- The work flow of the spray filling machine is highly automated, from material supply, pumping, filling, drip prevention, dosing to spraying, the entire process is precisely controlled by the control system.

- The high degree of automation not only improves the production efficiency, but also reduces the error and labor intensity of manual operation.

 

Fourth, application and advantage

 

- Spray filling machine is widely used in food, medicine, cosmetics, pesticides and other industries, suitable for paste and liquid filling.

- Its advantages include high efficiency, precision, low noise, easy operation, etc., which can effectively save enterprise costs and improve production efficiency.

In summary, the working principle of the spray filling machine is to achieve quantitative filling and uniform spraying of liquid materials through accurate filling system and spray head control. Its highly automated workflow and wide range of application fields make it play an important role in modern industrial production.